Ref: TMT/861
TRUMPF TRUMATIC 1000 FIBER CUTS CYCLE TIMES BY 35% AT ISLEBEST
The UK's first TRUMPF TruMatic 1000
For the past 26
Despite achieving year-on-year growth of around 5%,
"We needed to upgrade our oldest TRUMPF laser machine after 20 years of service," explains Managing Director Paul Burchmore. "Although it was still cutting well, we needed more output to keep up with orders. We were also finding that our two punching machines were not required as much as the lasers and, as we were getting tight on floor space, decided to sell the punching machines and our oldest laser and replace it with the TruMatic 1000
The new TruMatic 1000
"At first we just looked at a new 2D laser machine, but that didn't bring anything extra to our capacity," says Mr Burchmore. "The TruMatic
Installed at the end of April 2017, the machine has been set to work producing parts at the thinner end of Islebest's range, typically around 1.5mm. Some of the components are threaded, thus eliminating secondary operations. The company is also evaluating a new product that features a rolled depression, which will suit the TruMatic 1000
A further benefit for
"Thanks to our investment, we are able to run parts quicker and to a better standard of finish and specification," states Mr Burchmore. "I estimate we are saving 35% on cycle times, as well as eliminating many secondary operations. Just the fact that the machine will laser-cut intricate shapes and punch lots of holes, as in the case of our perforated shelving, is such an advantage time-wise. In addition, the new machine means we are now using TruTops Boost for programming, which is a very powerful tool for our business."
TruTops Boost is an all-in-one solution for 3D component design and programming of TRUMPF laser, punching and bending machines. With TruTops Boost, users decide whether to activate the Boost button in the HomeZone and let the software run automatically, or whether to incorporate full expertise in the TecZone. The two operating levels offer users a better overview and easier operation, enabling faster processing of orders.
"Investment in the latest manufacturing technologies is paramount to a business such as ours," says Mr Burchmore. "Technology moves on so quickly, so we try to continually invest to remain competitive and ensure repeat business. The TruMatic 1000
The machine adds to the existing TRUMPF TruLaser machines on site. Indeed, the space created by the sale of the two punching machines has also allowed the company to invest in two new TRUMPF press brakes.
"As always, we've had excellent support from TRUMPF, from start to finish," concludes Mr Burchmore. "In fact, they wouldn't accept my order until they had done a complete site survey and parts analysis to make sure we were buying the right machine. They also provided excellent communications throughout the project, from arranging finance to helping with site planning."
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