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No-dig VIP-Weco seals keep hydro power scheme flowing


Date: 18| 01 | 2018

Pictures available

Captions 1. Hydro-electric water pipe sealed by VIP-Weco, located on a mountainside near Inverness 2. VIP-Weco seals in place - the two-part retention band design aided quick installation 80 metres from the pipe entry point. 3. Reducer seal in place, demonstrating the flexibility of the VIP-Weco system.

VIP-Weco has power to seal hydro-electricity pipe

  • VIP-Weco pipe seals prevent need for excavation at hydro-electric power scheme

  • Pipe sealed at eight locations where it failed hydrostatic pressure tests

  • Fast installation keeps hydro power commissioning plans on track

  • VIP-Weco gives operators assurance of a long-term pipe repair solution

A hydro-electric water pipe that carries water from a river to a power generator has been sealed at multiple points using the no-dig VIP-Weco pipe rehabilitation system.

Joints at eight locations along the 1.5-kilometer pipe near Inverness in the Scottish Highlands had not been water tight to the pressure standard demanded for the 1.35MW power project.

Global seal and gasket manufacturerVIP-Polymers Ltdwas commissioned to supply its VIP-Weco internal seals to repair the leaks without the need for time-consuming and costly excavation.

The water tightness problem had been caused by settlement of the six-metre pipe sections within the trench infill.

VIP Business Development Manager Jim Shaw said: "Our VIP-Weco seals achieved the desired results with complete success, and with minimum disruption to the operation of the hydro power scheme.

"The defective joints were located along a 100 metre stretch of the pipe, which began 80 metres from the entry point. The partners involved in the hydro project urgently wanted a solution that was quick and cost effective to deploy, and they certainly got that with VIP-Weco."

VIP-Weco seals are used worldwide for trenchless rehabilitation of pipes for water, fuel, and gas. They use WRAS-approved material, comply fully with BS6920, and have a typical life expectancy of 50+ years.

Rubber sleeves made from EPDM or NBR compounds are applied to the inner wall of the pipe, then held in place by stainless steel retaining bands to create a safe, durable and low-cost mechanical sealing solution.

The hydro-electric pipe, which was designed to have a working pressure of 1.5 bar, was found to be unable to hold its hydrostatic test pressure of 12 bar at the eight joints.

VIP-Weco seals were installed at five locations where the pipe was 1600 millimetres in diameter, and made from GRP, and two points where it was 1400 millimetres in diameter, and made from polyethylene.

A final seal was installed where the pipe stepped down from 1600 to 1400 millimetres, with a section of 1600mm ductile iron between the two. A bespokeseal was manufactured, with an extra retention band, to accommodate the 200mm variance in pipe diameters.

Minimising downtime was essential to the success of the pipe rehabilitation project. The metal retaining bands for each seal were supplied in two sections, making them easier to transport into and along the pipe.

Five VIP-Weco seals were installed in one day, with the quickest installation time being just 16 minutes. Two more seals were installed the following day. The final seal was installed two weeks later, in line with the client's operational requirements.

VIP, based in Huntingdon, Cambridgeshire, was commissioned to supply the seals by Fusion Pipe Products. The installation was carried out by authorised VIP-Weco installers JM Contracting.

JMC Managing Director John Mitchell said: "The joint failures had been caused by settlement of the six-metre pipe sections within the trench infill, which resulted in pipe deformation.

"The flexibility of the VIP-Weco system could accommodate this deformation and still achieve the desired pressure standard with ease.

"The VIP-Weco design, based on split retaining bands, allowed us to quickly traverse the pipe and install the seals, keeping operational downtime to a minimum."

Seven of the VIP-Weco seals selected for the pipe rehabilitation project were 280 millimetres wide. The reducer seal was 480mm wide, to accommodate the difference in pipe diameter.

These wider seals can be supplied with other configurations, for example to accommodate extreme longitudinal cracking.

Both widths can be used on circular, elliptical, and egg-shaped profiles. The quantity of retention bands supplied is dependent on the infiltration pressure rating requirement, ensuring the most cost-effective solution for each project.



Press Enquiries

For all press enquiries and interview requests, please contact:

Andy Comber

+44 (0)1952 883526

+44 (0)7889 630440

About VIP Polymers

Established in 1923, VIP Polymers Ltd is a UK-based, World Class manufacturer of globally approved sealing solutions for a range of applications including:

  • Pipelines - for the transportation of pressurised and non-pressurised drinking and dirty water;

  • Tunnels - sealing gaskets that ensure tunnel segments remain watertight;

  • Rail - including noise suppression and anti-vibration components.

VIP Polymers utilises the latest rubber injection, compression and extrusion technology. It is a preferred seal supplier to leading global pipe manufacturers operating in the ductile iron, clay, plastic, GRP, and concrete pipeline market sectors.

VIP Polymers manufactures more than 3,000 products, and has introduced many new proprietary products for pipeline applications, notably VIP-Weco, VIPSeal®,and TYTON-SIT EXTRA®. It has an extensive international distribution network with products approved for use in markets around the world.

VIP Polymers Marketing Manager

Craig Burkitt

+44 ()01480 442533

+44 (0)7932 573727